Why McLanahan Overhead Beam Filter Presses
McLanahan Filter Presses are designed to generate easily managed dry product or waste material. The Filter Press also provides the ability to optimize recovery of clean reusable water. McLanahan Filter Presses can address many typical issues associated with fine material processing, including full slurry ponds/dams, high material handling equipment repair costs, limited expansion capabilities, environmental permit restrictions, high waste material handling costs and limited water availability.
McLanahan Filter Presses are used by many 24/7 operations that rely on Filter Press performance and excellent support to keep their plants running and profitable.
McLanahan Filter Presses are engineered using a single hydraulic cylinder. This results in robust and reliable automation capabilities with lower horsepower, fewer control valves and less complexity than multi-cylinder designs. McLanahan’s Overhead Beam style results in faster opening and closing for greater production and better cake release in tailings applications, while also providing larger plate openings for better cleaning and maintenance access.
Unlike the traditional plate and frame presses, McLanahan’s Filter Press line features modern recessed plates or membrane plates, both of which create a chamber for dewatering the slurry without trapping the cakes within the frames. This allows the dewatered cakes to discharge more easily than with traditional plate and frame presses.
Due to the variability in permeability and surface area, each site’s material should be tested prior to sizing a Filter Press for a specific customer application. McLanahan offers experienced lab and on-site pilot testing with a wide range of testing capabilities. Other parameters are used for green field sites when testing isn’t possible.
McLanahan’s Customer Service Team offers a wide range of fast spare part sourcing as well as routine and emergency maintenance service support. All McLanahan Filter Presses can have customer remote control access capability for efficient monitoring and troubleshooting.
How Overhead Beam Filter Presses Work
The Overhead Beam Filter Press uses the same basic technology as any other filter plate press to dewater slurry material and recover reusable filtrate water. The filter plates are suspended from an I-beam above the filter press. A hydraulic cylinder and four tension rods are used to clamp the plates together, while a slurry feed pump forces the slurry between the plates where the slurry solids accumulate and the filtrate water passes through filter cloths mounted on the plate surfaces. The plates are opened using a chain carousel system mounted on the I-beam designed to separate the filter plates one at a time after the plate stack has been hydraulically unclamped. The bottom and both sides of the filter plates are completely open and unobstructed, preventing any interference with the cake discharge. The overhead beam design also allows the easiest access to the filter plates and filter cloths for cleaning and maintenance.
Popular Applications for Overhead Beam Filter Presses
Overhead Beam Filter Presses are used in a wide range of dewatering applications in many industries. Overhead Beam Filter Presses can hold larger plate sizes and a larger number of plates, making them more suited with high processing volumes. The overhead beam style press is well suited for dewatering material that are difficult to dewater slurries with high clay content, very fine particle size or organic materials. With the plate opening system mounted in the beam above the filter press, most of the moving components are well protected from contamination and wear associated with abrasive and corrosive materials. The overhead beam filter presses can be fully automated for continuous operations without full time operator monitoring.
Benefits of McLanahan Overhead Beam Filter Presses
- Larger throughput capacity
- Greater access for maintenance
- Wide opening for better cake release and easier access for cleaning, cloth washing and cloth replacement
- Allen Bradley or Siemens Control System is available with remote assistance via an ethernet connection
- Quad tension shaft design eliminates dynamic load on the overhead beams
- Hydraulic cylinder and tension shafts are attached to FEA designed plates and provide evenly balanced loads
- Smart hydraulics system controls opening and closing pressures and mobile plate opening positions
- Velocity-reducing, dual-feed inlets and fill flow control decrease cloth abrasion and promote cake consistency
- High-speed carousel system quickly opens the plates one by one, allowing more space and movement for faster and more reliable cake release
- Splash guard isolates and protects moving parts and provides long, reliable plate opening
- One by one high-pressure wash system available for the best possible cloth wash
- Advanced safety systems are available
- Typical plate sizes are 1500mm and 2000mm plates